Nuclear Energy

IBM Maximo Application Suite enables nuclear power operators to manage their most critical and long-lived assets with unmatched precision, safety, and compliance. By unifying predictive maintenance, digital twin modeling, secure OT integration, and robust HSE workflows, Maximo optimizes asset performance, streamlines outage planning, and helps ensure regulatory adherence—all while safeguarding operations in highly controlled environments. For nuclear operators, configuration control is not just operational best practice — it’s a licensing and safety imperative.

Maximo Application Suite

Challenges and Use Cases for Nuclear Energy

Challenge

Nuclear plants operate with critical, high-value, long-lifecycle assets (e.g., reactor vessels, turbines, pumps, control systems) that require rigorous performance and degradation monitoring over decades.

Solution

Maximo Asset Performance Management (APM)

Enables real-time monitoring, lifecycle tracking, and degradation modeling for long-life nuclear assets.

Digital Twin Integration

Create digital replicas of critical components (e.g., heat exchangers, cooling towers) to simulate wear and anticipate failure scenarios.

Condition-Based Maintenance (CBM)

Uses sensor data to determine maintenance needs based on asset condition, reducing unnecessary work and extending component life.

Challenge

Highly regulated environment governed by agencies like NRC (U.S.), IAEA, requiring strict adherence to safety, inspection, and documentation protocols.

Solution

Maximo Health, Safety, and Environment (HSE)

Manages safety inspections, incident investigations, and risk assessments across nuclear systems.

Permit-to-Work (PTW)

Ensures that all maintenance and inspection work follows strict protocols and is properly authorized, especially in radiological zones.

Audit Trails and e-Signatures

Support regulatory audits by maintaining traceable and immutable records, aligned with CFR 21 Part 11 (electronic records).

Challenge

Maintenance activities in radiologically controlled areas (RCAs) must be planned with extra care to minimize personnel exposure and plant downtime.

Solution

Maximo Scheduler and Graphical Work Week

Enables advanced outage planning, resource optimization, and conflict resolution.

Crew and Resource Planning

Assigns the most qualified technicians to the job while limiting radiation exposure time.

Preventive & Predictive Maintenance Integration

Combines condition data, historical trends, and AI-driven forecasts to ensure that maintenance is only done when needed — and always done safely.

Challenge

Nuclear operations must achieve Inherently High Reliability, with redundancy and layered risk assessment.

Solution

Failure Modes and Effects Analysis (FMEA) and Root Cause Analysis (RCA)

Identify critical failure points and prevent recurrence.

Risk-Based Inspection (RBI)

Prioritizes inspections based on asset criticality and risk of failure, reducing inspection burden while maintaining safety.

Asset Criticality Indexing

Supports classification and prioritization of systems based on safety impact and operational importance.

Challenge

Nuclear facilities are part of national critical infrastructure and face elevated cybersecurity requirements for operational and IT systems.

Solution

Secure OT Integration

MAS integrates with SCADA, PLC, and DCS systems with secure protocols to feed real-time data into asset models.

Zero Trust Architecture Support

Ensures that data and control interfaces comply with cybersecurity best practices.

Anomaly Detection with AI

MAS can flag unusual behavior from equipment, potentially indicating cyber-physical threats or performance deviations.

Challenge

Nuclear plants face workforce attrition and retirement of experienced operators and engineers, creating gaps in institutional knowledge.

Solution

Workforce Management

Ensures only certified staff are assigned to sensitive tasks.

Knowledge Capture and Digital Work Instructions

Technicians can record best practices, troubleshooting, and procedural steps in Maximo, preserving institutional knowledge.

Mobile Work Execution

Field crews access all relevant procedures, diagrams, and safety checks from tablets in real-time, even in remote areas of the plant.

Challenge

In the nuclear energy sector, spare parts and components are subject to extraordinary life cycle, quality, and traceability requirements.

Solution

Nuclear-Grade Inventory Management

Tracks serial numbers, heat numbers, quality records, engineering specs, and shelf life for each part.

Environmental and Shelf-Life Monitoring

Tracks storage conditions (temperature, humidity) and triggers requalification or retesting alerts based on time-in-storage or environmental deviations.

Spare Parts Qualification & Certifications

Supports storing and retrieving regulatory documentation, test certifications, and QA/QC reports tied directly to individual components.

Challenge

Nuclear energy operations demand rigorous control over plant configuration, design changes, and supporting documentation throughout the asset lifecycle.

Solution

Change Control and Engineering Change Requests (ECR)

Manages and automates engineering change processes, ensuring each change is reviewed, authorized, and documented before implementation.

Linked Documentation Repository

Attach design drawings, regulatory permits, QA records, and safety analyses directly to asset records.

Configuration Management Module

Links components to design specs, safety analysis documentation, and change control workflows.

Add value to your operations with Maximo Application Suite

Scalability

Supports growth and integration of new technologies like IoT and AI.

Centralized Operations

Unifies asset data, maintenance workflows, and performance monitoring.

Cost Savings

Reduces operational costs through optimized asset utilization and energy efficiency.

Strategic Decision-Making

Provides actionable insights to support investment and planning.

UKAEA Enhances Asset Visibility and Maintenance with Naviam Cloud+

Naviam is supporting the UK Atomic Energy Authority’s asset management transformation with IBM’s Maximo Application Suite, powered by Naviam’s Cloud+ EAM solution. The engagement enhances asset visibility, streamlines maintenance operations, and deploys Naviam’s Fingertip mobile with SFG20 integration to automate task assignments. As a result, UKAEA benefits from improved efficiency, compliance, and operational insight across its facilities.

  • Problem

    UKAEA needed a scalable, future-ready asset management system to enhance visibility, streamline maintenance, and support compliance.

  • Solution

    Naviam implemented IBM Maximo Application Suite with Cloud+ EAM and Fingertip mobile integrated with SFG20.

  • Result

    UKAEA gained improved asset visibility, automated maintenance task assignments, higher engineering efficiency, and stronger HSE compliance.

Read the Success Story
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Unlock the full potential of Nuclear Energy operations with Maximo.

Explore how Maximo’s cutting-edge technology can revolutionize your approach to asset management, maintenance, and regulatory compliance.

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